Homemade winches from starters with their own hands: options and principle of operation, assembly and operation tips
Be a motorist before, go on the road, must make sure, that he took everything he needed with him. But, if ordinary drivers do not need to take a lot of equipment, then the conquerors of impassability gather with special zeal. Be a car enthusiast, who prefers to ride on the most extreme and difficult sections and roads, takes with him the most necessary and necessary equipment, which can help and facilitate movement, and will provide a way out of the most difficult situations.
One piece of equipment, which will help the extreme motorist, which are winch. Experienced driver, who is ready for all the vicissitudes of the road accident, be sure to take this important device with you. In difficult conditions, in which there is a high probability, that the car will fall into a ditch or get stuck in the mud, the winch will help the driver to pull out the vehicle from such road obstacles.
Of course, you can buy such a device already in the form of a ready-made device, what, Of course, can not help but rejoice. But, if the motorist does not really want to go shopping and spend money on this device, in addition, if it has all the necessary components, he can make a winch himself.
What do you need a winch for??
The winch will be needed primarily for drivers of off-road vehicles. Not a secret, that such cars are used, just for trips on those roads, where there is no more urban comfort and asphalt. Field roads can cause many problems for the untrained driver. But the presence of a winch can help and overcome the most difficult sections of the road. Some models of off-road vehicles are already equipped with a winch, which is installed ??on the front bumper.
If the car is not equipped with such a device, then it can be purchased and installed on your vehicle. But it is quite possible to make a winch with your own hands. Many motorists already use homemade winches from the starter. By the way, most argue, that homemade winches are even more reliable, than their factory counterparts.
There are several types of such devices. These types differ depending on the energy, which sets the actuator in motion. You can't take it right away, which of the existing types of winches can be called the best and the best, as they are used in different situations.
Types of homemade winches
As written above, There are only three types of winches. They will come in handy in different situations and also differ in energy, which drives the mechanism. But they are similar in one thing: in principle. It is, that a steel cable is wound on the drum. The drum can rotate, thanks to the engine reducer or by means of application of the forces, manually.
Homemade winches for cars can be:
- electric;
- hydraulic;
- manual.
hydraulic drive
The hydraulic winch is considered to be a more complex mechanism, because it has some additional elements, namely: hydraulic drive, oil tank and oil pump. The device itself is quite cumbersome, so it's harder to assemble, than other types of devices. But a hydraulic winch has two major advantages: ??it consumes less electricity, but at the same time has more power, than other mechanisms. Usually winches of this type are mounted on very steep SUVs, as well as tractors and motoblocks.
Electric drive
Usually, an electric winch can be found much more often, since it is the most popular option among craftsmen, which collect these devices manually. This high popularity can be explained by the high efficiency and simplicity of the whole design. As a drive can be used as an electric motor, and tractor or car generator. The generator should be connected in this way, to make it work later, as an engine. If you use a starter in the winch device, then the device itself will be more compact.
A very important requirement for an electric drive is that, that it must have high torque. To discharge the battery too quickly, you should take care of that, so that the electric drive does not consume too much electricity, but at the same time worked, having sufficient power. By the way, this type of homemade winch is easier to build with your own hands.
mechanical drive
The device with this drive works on the same principle of operation, which work and other design options for this device. The main disadvantage of the mechanical drive is its size - it is quite bulky. By the way, this is the biggest drive of other device variants.
The main difference of the device, using a mechanical drive, from other options, there is that, that instead of the electric motor physical influence is used directly. That is, to actuate the mechanism, will have to make some effort. In principle, if you use a winch of this type, then we can note its main advantage, which is, that such a winch can always be used in the absence of energy sources.
product design
To make a homemade winch, you should first get acquainted with the list of basic details, which are used for its manufacture. The main elements of the devices, made by hand can be called the following details:
- drum with rope;
- engine;
- reducer;
- basis (chassis).
Before you start assembling, everything should be prepared for this. To begin with, it is recommended to understand all the necessary drawings and wiring diagrams. In this case, it is better not to rely on your memory or let all the work drift. Then you need to prepare the workplace and all the tools, which will be needed in the process.
assembly technology
If the master assembles the whole structure with his own hands, then he will understand it much better, than in the purchased device. In addition, many motorists are inclined to that opinion, that homemade winches are better and more reliable. If you assemble such a device from the starter, then the whole procedure will take about an hour, but provided, that everything you need will be prepared in advance.
The main working unit of the winch is a drum with a rope. If the user already has one, then the work will take much less time. But not everyone is happy to have such a useful device. If there is no ready drum, then you can do it yourself, using a thick pipe and sheet metal thick from 3 to 5 mm. The cheeks should simply be welded to the pipe on both sides. The gear is attached to one of them. This gear will be subsequently fed from the gearbox.
By the way, in that case, if there is no finished drum, then it can also be made from Zhiguli hubs, who have already served their term. This is not very difficult to do. You just need to weld them on the thin side. In order to ensure the alignment of the parts, you need to do it on the mandrel.
When choosing a gearbox for the device, many professional craftsmen recommend taking gearboxes, used in trolleybuses to open and close doors. If the user has it is possible to get such a reducer, then it is recommended to use it. But if there is no such device, then you need to make the winch differently, that is, using a starter. It is recommended to use a special starter, equipped with a planetary gearbox. This starter is more compact and lightweight, which will later be a positive factor.
Homemade winches are usually attached to the front bumpers of cars. But motorists also use portable versions of such devices. They are put in the trunk and get in that case, if their use is needed in a particular situation. In principle, in any case, make the winch as compact as possible. Bulky devices can cause some inconvenience over time, which will make them more difficult to use.
Because of, relating to assembly and operation
- When assembling a homemade winch, you should pay attention to all the details. This will avoid possible unpleasant consequences, which may be due to poor design.
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In no case do not force the assembly process. As they say, hurry up - make people laugh. It is better to spend an extra hour, to understand everything exactly, than then to reap the fruits of his haste.
- You need to pay attention to switching and installation of electrical wiring. It is recommended to secure the winch control panel away from rotating parts. This will reduce the risk of injury, which may subsequently be obtained through negligence or hasty action.
conclusions
It is considered, that homemade winches are less safe, than factory counterparts. In addition, they are not suitable for lifting loads. It has to do with that, that such devices do not have a stopper. But one of the main advantages of homemade winches is the fact, that with proper assembly they can last even longer, than winches, assembled at the factory.
Homemade starter winches are more compact, so when choosing an option before assembling, it is better to choose these devices. The benefits of such winches will be noticed by the user immediately upon use.
